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Custom Packaging for Brands & Businesses
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7 options

Option Type

Insert Type

Choose a packaging insert from the product profile and packing route. Retention, loading and removal should be reviewed together with the outer box.

AI concept: a charcoal foam insert with a bottle-shaped recess beside a small clear capped bottle.
AI concept: a charcoal foam insert with a bottle-shaped recess beside a small clear capped bottle.

Develop support around contact points

Brands shipping glass, cosmetics or mixed gift sets need an insert brief that identifies what may touch the product and where movement should be controlled. Folded paperboard and corrugated supports have a different construction from cut foam, molded pulp or clear formed trays. Compare practical loading, sensitive decoration, the available cavity and the proposed distribution evaluation. A tight-looking recess does not by itself establish adequate protection.

What to put in the brief

  • Measure the finished product, including its closure, label and any projecting parts.
  • Identify permitted contact areas and how the user or packing team removes the item.
  • Review the complete product, insert and box as the agreed sample system.
AI concept: an ivory folded paperboard insert supporting a capped glass bottle.
AI concept: an ivory folded paperboard insert supporting a capped glass bottle.

Questions to resolve before the next step

Which insert material guarantees that glass will not break?

No material choice provides a universal guarantee. Select a proposed support, then agree a suitable evaluation for the complete pack and the actual handling route.

Can I approve an insert before choosing the box?

Develop the insert with the outer box and actual product. The wall, cavity and loading clearances affect one another.

Continue the selection with these related pages:

Discuss the proposed components

Share the component, intended box or product, dimensions, artwork reference, estimated quantity and destination. LUX BOX will review the selection and sampling scope. Material and accessory supply conditions are confirmed for the project.

Discuss Your Packaging Project

Request a Custom Quote

Browse by Option Type

Available Customization Options

Choose the right detail for your packaging.

Specific capacity, finishes and feasibility are confirmed by our team once your project brief is received.

  • EVA Foam Inserts Insert Type
    01

    EVA Foam Inserts

    This EVA option page supports fitment material selection.

    • Selection brief Provide actual product dimensions, weight, contact areas and the required presentation.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details
  • Paperboard Inserts Insert Type
    02

    Paperboard Inserts

    Paperboard fitments use cuts and folds to create product positions and supports.

    • Selection brief Confirm the product profile, board grade, fold positions, loading method and removal access.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details
  • Corrugated Inserts Insert Type
    03

    Corrugated Inserts

    Corrugated fitments can use partitions and folded supports around products.

    • Selection brief Confirm filled product weight, flute, cut profile, packed arrangement and distribution conditions.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details
  • Molded Pulp Inserts Insert Type
    04

    Molded Pulp Inserts

    Molded pulp is a development option requiring supply and tooling confirmation.

    • Selection brief Confirm sourcing, tooling, dimensions, material specification and the actual sample.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details
  • PU Foam Inserts Insert Type
    05

    PU Foam Inserts

    PU foam remains a project-reviewed fitment option.

    • Selection brief Confirm foam type, contact suitability, shape, sourcing and the proposed outer packaging.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details
  • PET / PCR Thermoformed Inserts Insert Type
    06

    PET / PCR Thermoformed Inserts

    A thermoformed tray brief needs an identified polymer, geometry and tooling arrangement.

    • Selection brief Confirm the exact polymer, any documented recycled-content requirement, tooling and the product profile.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details
  • Flocked EVA Inserts Insert Type
    07

    Flocked EVA Inserts

    Flocked EVA adds a proposed presentation surface to a fitted foam structure.

    • Selection brief Confirm the foam profile, flocked surface sample, contact areas and desired visual presentation.
    • Supply basis Custom project review; specification and sample confirmation required.
    Subject to project review View Details

Start With a Brief

Not sure which option fits your product?

A product photo and a rough quantity are enough to begin. Our purchasing and structural teams will clarify dimensions, materials and finishes with you step by step. Standard MOQ is near 1,000 pieces; smaller runs require review.

Request a Custom Quote Explore All Options