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Custom Packaging for Brands & Businesses
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AI concept: brown rectangular corrugated-style carton, catalog view. Source to be confirmed
Reference imagery. Final materials, finishes and dimensions are confirmed in the written quotation and samples.
  • AI concept: brown rectangular corrugated-style carton, alternate view.
  • AI concept: brown rectangular corrugated-style carton, detail view.

Corrugated Boxes

Double Wall Corrugated Boxes

Double wall describes a board arrangement containing two fluted layers.

Double wall describes a board arrangement containing two fluted layers.

MOQ
Usually 1,000 pieces. Exceptions are confirmed for the selected product and specification.
Lead time
Usually 35 days for production. The production start conditions and final schedule are confirmed in the quotation; international transit is separate.
Sizes
Custom sizes only
Pricing
Costed per project
Request a Custom Quote View Specifications

A photo and rough quantity is enough to start. A pre-production sample is approved before any mass production begins.

Product overview

Built around your product, not a generic template.

Double wall describes a board arrangement containing two fluted layers. It does not identify every liner, flute combination or finished-box property. Include the proposed construction and product load in the quotation brief. Also review converting, folds and packed dimensions, because a material change can affect how the box is assembled and how products fit.

Select the actual two-flute board combination

Double-wall construction uses two fluted layers with liners, but the complete material specification is still required. Confirm the proposed flute arrangement and the box’s converted dimensions with the load. Print presentation is a separate decision. A cross-section image cannot establish compression strength, payload or the results of an unperformed test.

Packaging structure

A corrugated proposal based on a reviewed double-wall board construction. Assess the flute combination and complete box design against the actual transport brief.

Suitable applications

  • Brand presentation using double wall corrugated boxes
  • Custom packaging around a supplied product or existing inner pack
  • A reviewed retail, gift or distribution layout

Applications are indicative. Fit with your vessel or product is verified through dimensions and samples.

Key features

What defines this structure.

  • 01

    Structure to review

    A corrugated proposal based on a reviewed double-wall board construction.

  • 02

    Selection decision

    Assess the flute combination and complete box design against the actual transport brief.

  • 03

    Project inputs

    Board construction, flute combination, box dimensions and packed product.

Sizes & commercial terms

Specifications and order parameters.

Size availability: Custom sizes only
This structure is made to order. Share your product or vessel dimensions and we will confirm the internal size and dieline with you.

Custom dimensions

Board construction, flute combination, box dimensions and packed product. Final dimensions follow the approved drawing and sample.

Materials, finishes & customization

Choose the build, the finish and the fit.

Material and finish feasibility is confirmed per project and verified on samples before production.

Material roles

  • Core board Corrugated Board Candidate material role for quotation; confirm the selected construction and physical sample.

Materials

Printing

Customization options

Listed materials and finishes are candidate options. Feasibility, actual stock, colour, tooling and sample requirements are confirmed for the proposed combination.

  • Custom Size
  • Custom Logo
  • Custom Structure
  • Custom Insert
  • Custom Artwork
  • Sample Available

From enquiry to delivery

A clear route from brief to bulk order.

  1. 01

    Brief & costing

    Share a product photo, vessel dimensions or a rough quantity. Partial details are welcome; purchasing costs the project and sales confirms the quotation.

  2. 02

    Drawings & samples

    Drawings are approved before sampling. White structural samples and printed samples are available; samples are normally paid.

  3. 03

    Pre-production sample (PPS)

    A PPS is required before mass production. Production and lead-time counting start after PPS approval.

  4. 04

    Production, QC & shipping

    Bulk goods are checked against the approved sample and agreed criteria. EXW, FOB and CIF are common shipping terms.

FAQs

Questions about this product.

Does double wall mean the box can carry twice the load?
No. There is no automatic two-times rating. Evaluate the specified board and complete box for the actual load and handling conditions.

Custom quotation

Request a Quote

Board construction, flute combination, box dimensions and packed product. Include artwork or a design reference, estimated quantity and destination country so LUX BOX can prepare a project-specific quotation.

  • Incomplete briefs are welcome and reviewed by purchasing.
  • Pricing is costed per project; no instant pricing is shown.
  • Most products start near 1,000 units; smaller runs need approval.
Request a Quote

Request a Custom Project Quotation

Partial details are welcome. We reply with structural suggestions and next steps.

B2B Custom Order

Enquiry about: Double Wall Corrugated Boxes